Inflatable Seal Production & Manufacturing

In-House Seal Production

At SealShift, we take immense pride in our comprehensive in-house production capabilities that we've developed and refined over years of industry experience. By maintaining complete control over every aspect of the manufacturing process, we consistently deliver superior quality inflatable seal products that meet our exacting standards.

Our vertically integrated approach allows us to offer impressively short lead times without compromising on quality. From initial design to final testing, our expert team oversees each step, ensuring that every inflatable seal we produce exceeds expectations in performance and reliability.

When you choose SealShift, you're not only selecting a provider of superior products but a partner who understands the value of time in today's competitive business environment. We've streamlined our manufacturing processes to minimize delays while maintaining the highest standards of quality control. See our case studies for examples of our successful implementations.

Production Capabilities

Our comprehensive range of manufacturing capabilities ensures we can produce inflatable seals that precisely meet your specifications with exceptional quality and consistency. Learn more about our custom sealing solutions.

Engineering Expertise

Our experienced engineering team specializes in seal design and manufacturing, bringing decades of combined expertise to every project. Using advanced CAD/CAM systems and simulation tools, we develop optimal solutions for even the most challenging industrial sealing applications.

Extrusion Lines

We operate multiple dedicated extrusion lines for various elastomers including EPDM, NBR, and silicone. Our state-of-the-art equipment produces consistent, high-quality profiles with precise dimensional accuracy and excellent surface finish. View our material datasheets for detailed specifications.

Splicing Machines

Our advanced splicing technology creates secure, durable joints between seal sections, ensuring leak-free performance. Using specialized vulcanization equipment, we create seamless connections that maintain the seal's integrity even under demanding conditions.

Custom Molds

We design and manufacture dedicated molds for specialized seal geometries and complex corner configurations. Our precision mold-making capabilities allow us to create custom shapes and transitions that maintain consistent performance throughout the seal.

Curing Ovens

Our temperature-controlled curing facilities provide the optimal environment for elastomer vulcanization. With precise temperature and duration control, we ensure complete curing for superior mechanical properties and long-term performance.

In-House Machining

Our fully equipped machine shop allows us to produce custom components, fixtures, and accessories with precision and efficiency. From air connectors to mounting hardware, we create complementary components that integrate seamlessly with our inflatable seals.

Manufacturing Process

Our systematic approach to inflatable seal production ensures consistent quality and optimal performance for every seal we manufacture. View our case studies to see our manufacturing excellence in action.

Design & Engineering

We begin with comprehensive design and engineering, using advanced software to model the seal's performance under various conditions. Our engineers optimize the design for your specific application requirements, considering factors such as pressure, temperature, and environmental conditions. Learn more about our custom design process.

Material Compounding

We select and compound elastomers specifically formulated for your application. Our material scientists ensure the perfect balance of properties including flexibility, durability, chemical resistance, and temperature tolerance to meet your performance specifications. See our material datasheets for detailed information.

Profile Extrusion

Using precision dies and controlled processing parameters, we extrude the elastomer into the specified profile. Our advanced extrusion lines maintain tight dimensional tolerances and produce consistent cross-sections with excellent surface quality. These profiles form the foundation of our product range.

Cutting & Preparation

We precisely cut the extruded profiles to length and prepare joint surfaces for splicing. This critical step ensures accurate dimensions and proper joint preparation for reliable sealing performance in the finished product. This precision is essential for pharmaceutical and other demanding applications.

Splicing & Assembly

Using specialized vulcanization equipment, we join seal sections to create continuous loops or complex geometries. Our proprietary splicing techniques create joints that are as strong as the base material, ensuring uniform inflation and reliable sealing. See our custom sealing solutions for examples of complex geometries.

Curing Process

The assembled seal undergoes a carefully controlled curing process in our specialized ovens. This critical step ensures complete vulcanization of the elastomer, developing the optimal balance of strength, elasticity, and durability for long-term performance. Our technical datasheets provide detailed performance specifications.

Finishing Operations

After curing, seals undergo finishing operations including trimming, surface treatments, and integration of air connectors. These final touches ensure a perfect fit and appearance while preparing the seal for immediate installation in your application. For installation guidance, see our installation manuals.

Quality Inspection

Every seal undergoes comprehensive quality inspection, including dimensional verification, visual examination, and performance testing. Our stringent quality control ensures that only seals meeting our exacting standards are delivered to our customers. This quality assurance is reflected in our successful case studies.

Advanced Testing Capabilities

Quality assurance is integral to our manufacturing process. Our comprehensive testing protocols verify that every inflatable seal meets our rigorous performance standards before delivery. This ensures reliability across all industry applications.

Pressure Testing

We verify inflation behavior and pressure retention across the seal's operating range, ensuring consistent performance under your specified conditions. This is especially important for autoclave and high-pressure applications.

Dimensional Verification

Using precision measurement equipment, we confirm that every seal meets exact dimensional specifications for proper fit and function. This precision is crucial for custom sealing solutions.

Cycle Testing

Our accelerated life testing simulates thousands of inflation/deflation cycles to verify long-term durability and consistent performance over time. This ensures reliability and reduces the need for repair services.

Material Property Analysis

We regularly test material properties including hardness, tensile strength, and elongation to ensure consistent quality in every production batch. For detailed material specifications, see our material datasheets.

The SealShift Production Advantage

Our comprehensive in-house production capabilities provide unique advantages that set us apart from competitors and deliver exceptional value to our customers. These advantages are demonstrated in our customer success stories.

Rapid Turnaround

With complete control over our production processes, we deliver custom inflatable seals faster than industry standards without compromising quality.

Consistent Quality

Our stringent quality control at every production stage ensures exceptional consistency and reliability in every seal we manufacture. This quality extends to our repair and maintenance services.

Design Flexibility

Our versatile manufacturing capabilities allow us to produce custom designs and specialized configurations that others simply cannot match. Explore our industry-specific solutions to see examples.

Cost Efficiency

By eliminating third-party suppliers and streamlining production, we deliver superior value with competitive pricing and reduced total cost of ownership. Request a quote to experience our competitive pricing firsthand.

Inflatable Seal Production